Founder's Profile

Organization Introduction :

Department :

Job Responsibilities :

• Business Development for electrical and automation Upgradation of textile machine projects.
• Handling Textile Processing machine projects :-
  • PLC, Motion Controller, Drives and HMI Programming and Commissioning.
    • Programming of Simatic logic controllers (S7-300) via Step-7, Sinamics drives via Starter and Lenze AC Drives via Lenze Engineering software.
    • Commissioning of Siemens Plc & Drives, Lenze Drive and Siemens Industrial PC/HMI.
    • Speed & Position Synchronization of Induction motor, Synchronous motors and Servo motors.
    • Tension, Speed, Torque and Temperature Controlling through efficient use of PID.
    • Electromechanical/Physics calculations required in programming.
  • Coordinating with customer for execution of their project.
  • Ensuring proper wiring of machine electrical panel & then Power up of the same.
  • Visit client site for Electrical Installation, Commissioning, modification, troubleshooting and technical Support regarding Application, Automation(PLC, HMI, SCADA, DRIVES & MOTION Control) and Electrical area for their machines.

Projects Worked On :

• 1. Textile Processing – Pad Steam Dyeing Machine of Goller.
  Here dying on fabric is take place. Fabric is passed through padding trough and then to Steamer for fixation of dye colour and then to washing tank and then to VDR(Vertical drying Range) and finally rewinded through surface winder.
• 2. Textile Processing – Mercerizer Machine of Goller.
  Mercerizing is done to bring luster in fabric. The process includes impregnation of material through cold caustic solution, Stretching while fabric is still impregnated in caustic solution and Washing off the caustic soda from the fabric while keeping the fabric still in stretch state.
• 3. Textile Processing – Continuous Bleaching Range of Goller and Benninger
  Here fabrics is passed through sodium hydrochloride, sodium chlorite or hydrogen peroxide for Oxidative bleaching and for Reductive bleaching fabric is passed through sodium hydrosulphite, a powerful reducing agent.
• 4. Textile Printing – Digital Printing Machine of Zimmer.
  Got international exposure to get trained at Zimmer, Austria for Digital Printing Machine. I got trained for Colaris4 and Chromojet digital printing machine for printing on Carpet, bedsheets and towels. Then I have commissioned towel printing machine for Welspun India and Carpet printing machine for Raj Overseas.

Organization Introduction :

Department :

Designation :

Job Responsibilities :

• PLC, Motion Controller, Drives and HMI Programming and Commissioning
  • Working on both type of controllers- Logic controllers & Motion controllers for programming and Commissioning for various applications.
  • Synchronization of Master & Slave drives with CamIn & GearIn. Position and Speed synchronization between different Real and Virtual Axes.
  • Configuration& Programming of AC & Servo Drives via Sinamics software& Motion Control Simotion via Simotion Scout software. And that of PLC and HMI via TIA Portal, Step 7 and Wicc Flexible 2008 softwares.
  • Speed & Position Synchronization of Induction motor, Synchronous motors and Servo motors.
  • Tension, Speed, Torque and Temperature Controlling through efficient use of PID.
  • Electromechanical/Physics calculations required in programming.
• Attending Kick off meetings with the customer for finalizing of machine philosophy and function to be implemented and I/Os.
• Coordinating with customer for execution of their project. Understanding their requirements in their project and acting accordingly.
• Ensuring proper wiring of machine electrical panel & then Power up of the same.
• Optimization and Tuning of Servo Drives & AC Drives.
• Visit client site for Electrical Installation, Commissioning, modification, troubleshooting and technical Support regarding Application, Automation(PLC, HMI, SCADA, DRIVES & MOTION Control) and Electrical area for their machines.

Projects Worked On :

• 1. Solventless & Solventbase Lamination Machine Project of SA Automation Pvt Ltd.
  Here Eight Axes are there, Primary Unwinder A&B, Secondary Unwinder A&B, Rewinder A&B, Coater and Laminator. Web is unwinded at Primary Unwinder, coating of adhesive take place at Coater. Another web from Secondary Unwinder is combined at Laminator with the help of heat & pressure. Combined web is then rewinded at Rewinder section. Splicing take place between A & B of Primary Unwinder, Secondary Unwinder and Rewinder.Tension controlling and Synchronization between all axes is main function for proper winding and Lamination of material. Material can be BOPP or Polyester. In Solvent base Adhesive is liquid and drying process is require while in Solvent less adhesive is kind of adhelite.
• 2. Slitter machine of Kody Equipments Pvt Ltd.
  Here slitting of one web in done in two webs with the help of fixed cutter. Here also tension control and speed synchronization is important.
• 3. Dry Laminator project of Raulimex Pvt Ltd.
  This is same as Solventbase laminator machine.
• 4. Hot melt coating machine of Vimalachal Printpack Pvt Ltd.
  It is same as Solventless lamination machine. Only difference is positon correction take palce at Coater through superimpose functionality of Motion Control. Here correction command is given by ARC(Automatic Registration Control).
• 5. Textile Yarn Dyeing & Sizing Machine of Jupiter Pvt ltd.
  Here dyeing and strengthening of cotton yarn take place. Unwinding of material, dyeing and Strengthening of cotton yarn in center station and then Rewinding of that material.
• 6. Rotogravoure Printing machine MLS (Mechanical Line Shaft) and ELS (Electronic Line Shaft) of Vimalachal Printpack Pvt Ltd.
  Here printing on web in done. Here 12 Axes are there Unwinder, Infeed, 8 Print Units station, Outfeed and Rewinder. Registration(Printmark stability) has to maintain at print units for proper printing. Position correction at Print Units and tension controlling between the Axes is main functionality of this Machine. In MLS all printunits are coupled mechanically and driven by only one Main motor while in ELS all pritunits are coupled electrically and drive by individual motors. In MLS position correction of printunits take place mechanically while in ELS position correction of printunits take place electricallythrough superimposed functionality of Motion Control.
• 7. Flexographic Printing Machine of J.P.Extrusion Pvt Ltd.
  This is same as Rotogravoure Printing ELS machine. Difference is, here graving of image is not done on print cylinder instead image is embrossed on print cylinder.
• 8. Robotic Textile Sectional Warping Machine and Sizing Machine of Prashant Westpoint, Prashant Gamatex & Prashant Rastoni Pvt Ltd.
  Here winding of cotton yarn take place in different section with proper tension control. Robotic arm is there of 3 Axes for leasing of yarn purpose.
• 9. Register Coating Machine of SA Automation Pvt Ltd.
  This is same as Hot Melt Coating machine only difference is Position correction input is not given by ARC instead through photocell correction input is obtained through logic written in Motion Controller.

Designation :

Job Responsibilities :

• PLC, Motion Controller, Drives and HMI/Display/Operator interface Programming & Commissioning
  • Working on both type of controllers- Logic controllers & Motion controllers.
  • Programming related to various machine functions.
  • Synchronization of Master & Slave drives with CamIn & GearIn.
  • Configuration of AC drive, Servo servo drive, Encoder and other instrumentation in program.
  • Physics calculations required in programming.
  • Efficiently use of functional block in program.
• Understanding client’s requirements and acting accordingly.
• Co-ordinating with Electrical & Mechanical design department for the project.
• Study of Parker, AllenBradely, B&R & Delta automation products & softwares and applying that thing to our machines.
• Ensuring proper wiring of machine electrical panel.
• Troubleshooting of machine(From all perspective- Electrical, Automation & Mechanical).
• Electrical Control & Power wiring drawing analyzing and approving.
• Ensuring proper electrical valves operation for hydraulics & pneumatics.
• Configuration, Optimization and Tuning of Servo Drives & AC Drives.
• Visit client site for Electrical Installation, modification, troubleshooting, commissioning & after sales support of our machines.

Projects Worked On :

• 1. KB Textile & Anas Automation-Automated Textile Flat Bed Printing Machine.
  In this, I have to develop whole automation system for printing on cloth. For these synchronization of two rotary servo motor for motion of belt & two Electric Thrust cylinder(Cylinder driven by servo motor) for lifting up the colour stroke has to be done. So total synchronization of four servo drives have to be done. An automation cycle has to be developed according to customer’s requirement. We have used Servo motor, Servo drive cum controller & HMI of Parker.
• 2. Ruchisoya-Pick & Place Deflashing machine.
  Here plastic bottles coming from primary machine is picked and placed on conveyor. Then that bottle goes for deflashing where it is clamped and deflashed with the help of rotary blade which rotates by stepper motor. Many other functions are provided in this whole automation system. Here we have used Delta PLC & HMI.
• 3. Kohinoor-Linear Servo system for Diamond cutting.
  Here we have provided Parker 2 Axes linear servo & motor. We have to synchronizethis linear servo system with their PC based controller.
• 4. Hindustan Unilever.
  Linediverter and Pick&Place of Matrix in X-Y direction:- Here Matrix of bottles is made with the help of line diverter servo motor and that matrix is picked & placed with the help of pneumatic gripper and X-Y direction movement with servo motor, for secondary packaging. Here Servomotor & Servodrive are of Parker and MotionControl, HMI of Delta.
• 5. Lazoine Pick & Place of tubes in Wax Injecting Machine.
  It is a Wax injecting machine for Investment Casting Industry. There we have added one extra feature as per customer requirement for pick & place of glass tube in die before wax injection. After proper injection of wax in die through our automated wax injection machine, picking of that glass tube pattern and placing them on belt outside the wax injection machine. Then pick & place, 2 axes robot, again goes for picking the glass tubes for another cycle. In this way cycle repeats. Pick & Place is done through Parker OSP (Origa system plus) (Parker 2 axes linear movement system driven by servo motor). In Pick & Place system we have used Motion controller and HMI of Delta, Servo drive and Servo motor of Parker Hanniffin.

Job Responsibilities :

• Research & Development (Study of Schneider products & softwares and applying that thing to our machines)
  • I have worked on a Schneider Controllers known as M258, M238 &M058 and SoMachine software of Schneider Electric as a product developer.
  • Developing functional block libraries for horizontal flow wrapping machine and study of different features of Schneider controller software and motion functional blocks which we can implement in our machines.
• PLC programming and HMI / Display /Operator interface programming
  • Working on both type of controllers- Logic controllers & Motion controllers.
  • Programming related to various machine functions
  • Synchronization of Master & Slave drives with CamIn & GearIn
  • Configuration of AC drive, Servo drive, Encoder in program
  • Generating Electronic data sheet(EDS) by Advantsys software for Optimized terminal block & configuring the same in Motion pro programming software
  • Electromechanical/Physics calculations required in programming
  • Efficiently use of functional block in program
• Responsibilities at Factory
  • Downloading & Modification of program in PLC & HMI
  • Ensuring proper wiring of electrical control and power panel
  • Ensuring proper functioning of machine
  • Troubleshooting of machines(From both perspective Electrical & Automation)
  • Configuration, Optimization and Tuning of Servo Drives & AC Drives
  • Co-ordinating with stores & sales department
  • Electrical Control & Power wiring drawing analyzing and approving
• Visit client site for Electrical Installation, modification, commissioning & trouble shooting of our machines.
• Providing training to junior engineers and customer’s engineers.
• Complete wiring of machines at both ends - Panel & Machine(during training period)

Projects Worked On :

• 1. Britania, Parle, Sunfeast Autofeeder with Autoloader bikipack & family packmachine
  Here whole automatic system is created for automatic feeding and packaging of biscuits. Functions like cutting, sealing, printmark accuracy, temperature controlling for sealing, stacking of biscuits, etc are the basic requirements for packaging machine that has to be provided. Here we have used LMC-20 motion controller, XBT GT HMI and Lexium 32A servo drive. Here we have synchronized Induction motor with encoder and two servo motor.
• 2. Hindustan Lever Soap wrap machine.
  Here also we have used controller, drives and HMI as proj.1) but difference is it is a soap wrap mc and the system is little bit different, we have synchronized five servo motor. Individual servo for Cutting & Sealing, Wrapping, Indexing, Gap-Filling &Transferring.
• 3. Britania high speed basic bikipack and family pack machine.
  This is our basic standard packaging machine. Here we have used Micro PLC, XBT R411 HMI and Altivar 312 AC drives.
• 4. Nestle noodle wrap machine and auto feeding system.
  Here we have used 8 Axes servo system and synchronized them all. We have provided various extra beneficial functions in this whole automation system.